Average Repair Costs for 4 Common Furnace Problems

November 30, 2021

Your furnace is a key part of your home. Without one, you wouldn’t be able to stay warm during the winter. Yet furnaces can have some problems that are more common than others.

Let’s review these problems and about what they might cost to correct so you know before you call an HVAC technician. Some of the most common furnace repair problems involve:

  • Furnace won’t turn on
  • Furnace doesn’t stay lit
  • Furnace won’t blow hot air
  • Furnace won’t turn off

1. Furnace Won’t Turn On

There are a few reasons why your furnace won’t turn on, so make sure to go through all of them.

  • Is your thermostat set right? Make sure it’s on “heat,” “auto” and that your desired temperature is higher than the room’s current temperature. If you use a programmable thermostat, make sure it has fresh batteries.
  • Is the circuit breaker tripped? Your furnace can’t run if it doesn’t have electricity. Reset the switch if it’s facing the outside of the electrical panel.
  • Is the furnace switch off? Your furnace has a power switch found on or close to it. Since this switch resembles a light switch, it’s easy to accidentally turn it off. If it was off, it might take your furnace a few minutes to start.
  • Is the air filter clean? A dirty air filter can cause a lot of problems for your furnace. Get a new one if you can’t see light through it.

Estimated Repair Cost

This issue can be complicated, so the estimated cost to repair it varies according to what’s wrong.

2. Furnace Won’t Stay Lit

Your furnace uses a specific sequence when it begins heating your home.

  1. Your thermostat detects the temperature has dropped and tells your furnace to turn on.
  2. The draft inducer fan activates to bring in fresh air for combustion.
  3. The gas valve unlocks for the burners, which are lit electronically.
  4. The flame sensor tells your furnace the burners have been ignited.

If something is off during the sequence, your furnace will shut down as a safety precaution.

A couple of potential causes for this issue include:

  • Dirty or malfunctioning flame sensor. If the sensor doesn’t sense a flame, it will turn off your furnace to keep natural gas from spilling into your home. The ignition process corrodes flame sensors over time. While cleaning during annual furnace maintenance can help, yours may eventually need to be replaced.
  • Bad limit switch. This safety feature will shut off your furnace if it senses backdrafting. Backdrafting is hazardous, because carbon monoxide and natural gas can leak into your home. These switches can malfunction due to age, damage or dust accumulation.
  • Old thermostat. If your thermostat isn’t working properly, your furnace won’t be able to run.
  • Dirty air filter. A dirty air filter can limit airflow and force your furnace to shut off to prevent overheating. Make sure to change yours every 30 to 90 days, or whenever you can’t see light through it.

Estimated Repair Cost

These costs are estimates, so it’s important to note yours may fluctuate based on your furnace’s brand and model.

  • Flame sensor: $350–$500
  • Limit switch: $150–$300
  • Thermostat: $150–$350
  • Furnace filter: $10-$30

3. Furnace Won’t Blow Hot Air

In many cases, this problem is linked to a wrong thermostat setting or a dirty air filter that’s limiting airflow. Follow the steps above to resolve the issue.

4. Furnace Won’t Turn Off

If it’s very chilly outside or you like your home to be warm, your furnace may be working for a long time.

If this isn’t the case, make sure your thermostat is set correctly and running properly. If your fan setting is at “on,” the blower motor will be going even when the furnace isn’t, so it’ll sound like your furnace is on all the time.

Otherwise, there might be an issue with the blower motor or your ductwork may be losing air, making your furnace run constantly to make up for the lost air.

Estimated Repair Cost

These costs are approximations, so it’s necessary to note yours may vary based on your furnace’s brand and model.

  • New blower motor: $250–$800
  • Seal ductwork: varies based on square footage

Gilray Heating and Cooling Can Resolve Your Furnace Issues Quickly and Affordably

Furnace issues can be an expensive headache, but not when you work with Gilray Heating and Cooling. We’ve been delivering the quality, affordable furnace repair Wausau homeowners have trusted since 1981. Contact us at 715-301-0727 to receive your free estimate today.